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Industrial batch and flow ultrasonic processor

Q2000 Sonicator

A 2,000 W system for larger batches and inline processing, with programmable amplitude, timing and optional temperature monitoring.

Qsonica Q2000 Sonicator for ultrasonic sample mixing and cell disruption
Product configuration shown; accessories vary by setup.

PRODUCT OVERVIEW

Ultrasonic processing.
Matched to your sample.

The Q2000 supports direct-probe processing of individual batches and flow-cell processing for larger or continuous workflows. Its applications include emulsification, cell lysis, degassing, homogenization, solubilization and particle dispersion.

The standard high-amplitude arrangement uses a booster and 1.5 in probe. The system description identifies an approximate 5-20 L batch range; the replacement-probe specification lists 10-20 L for the standard 1.5 in probe. Smaller 1 in and 1/2 in probes address lower volumes. Actual capacity depends on viscosity, concentration and the application.

A production configuration can integrate a flow cell, chiller, heat exchanger, process tank, magnetic-drive and peristaltic pumps, automation controller and sanitary filtration. Sound enclosure, stand and portable converter air-cooling configurations are also available.

CAPABILITIES

Features

  • Programmable processing time and amplitude
  • Pulsed output for temperature-sensitive samples
  • Elapsed time, power in watts and energy in joules displayed during processing
  • Fault detection and overload protection
  • Amplitude adjustable from 20% to 100%
  • Optional temperature monitoring probe
  • Direct batch or flow-cell processing
  • High-amplitude probe with booster
  • Production configuration with cooling, pumping and process control
Qsonica Q2000 reference diagram showing available sonicator and accessory configurations
Direct batch processing or an application-reviewed flow configuration.
ReservoirCompatible flow cellReturn / collection

APPLICATION FIT

Where it works

  • Large-batch emulsification
  • Cell lysis and homogenization
  • Degassing and solubilization
  • Deagglomeration and dispersion
  • Inline and recirculating processes

Processing capacity depends on sample properties, tube or vessel geometry and the selected probe or rack.

TECHNICAL DETAILS

Specifications

Rated power
2,000 W
Frequency
20 kHz
System volume range
Approximately 5-20 L; application dependent
Standard 1.5 in probe range
10-20 L in accessory specification
Optional 1 in probe range
1-10 L
Optional 1/2 in probe range
50-400 mL
Amplitude range
20-100%
Timer
1 second to 10 hours
Pulse on/off interval
1 second to 1 minute
Generator (W × D × H)
15 × 18.25 × 7 in
Electrical supply
230 V ±10%, 50/60 Hz, single phase, 20 A
Converter cooling requirement
Clean, dry air at approximately 10 psi, 3-4 cfm
System components
Generator, converter, booster, standard probe, cables and wrench set

System views

Qsonica Q2000 reference diagram showing available sonicator and accessory configurations
Q2000 system configuration
Qsonica Q2000 Sonicator for ultrasonic sample mixing and cell disruption, generator and sound enclosure package
Q2000 additional system view

PARTS & ACCESSORIES

Available components

Qsonica replacement probes for delivering ultrasonic energy into liquid samples

Replacement and alternative probes

Q2000 probes: 1.5 in (38 mm), 10-20 L, 90 µm amplitude; 1 in (25 mm), 1-10 L, 100 µm; 1/2 in (12 mm), 50-400 mL, 100 µm. Ranges depend on the sample and process.

Qsonica Q2000 support stand for holding the sonicator probe over a sample

Support stand with converter holder

A 24 in support rod with 5.75 × 8.5 in base. Compatible with the Q2000 probe sound enclosure.

Qsonica Q2000 sound enclosure for reducing noise during sonication

Sound enclosure options

Separate configurations accommodate the direct probe or flow cell. Both have coolant/temperature-probe ports and water-resistant acoustic lining. Probe version exterior: 18 W × 17.75 L × 38 H in; flow-cell version: 14.5 × 17 × 32 in. Stand is a separate component.

GLEN MILLS APPLICATION SUPPORT

Discuss your sample and process.

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